24 May 2021

Motorway extension bolstered by low-maintenance manhole covers

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Leading ironwork designer and manufacturer Wrekin Products has completed an intensive consultation process to secure the opportunity to supply its specialist Unite range to Hampshire 's most significant infrastructure project in recent history.

Peak-time traffic on the M27 - a critical strategic corridor in south Hampshire - would formerly create queues and congestion at Junction 9, which often extended to the motorway.

The existing carriageway will be widened as part of a £23m project jointly funded by Hampshire County Council and Highways England to improve traffic flow and reduce journey times in the area.

Wrekin will provide its specialist Unite manhole covers and ironwork installation system - which, when used together, come with a 10-year guarantee - to the project, helping to minimise the need for maintenance and replacement.

Wrekin 's technical team worked in partnership with contractor SKANSKA and sub-contractor MJ Church - one of the largest civil engineering, earthworks and waste management contractors in the south west of England - to specify the correct ironwork for the project, offering technical advice and adapting the specification of the product to ensure it would provide the optimum solution.

Jon Speck, business development manager for the North, Central and East at Wrekin, said: “ “Rather than just supply what was put on paper, we committed to a site visit and worked closely with MJ Church to provide the best solution for the project, road type and road use. Due to the intensity of traffic along the junction, it was demonstrated that our heavy duty Unite ironwork covers would be the best solution. ”

Unite is engineered by Wrekin for a long life and assured performance.

It has been in service on highways across the UK for more than 15 years, with zero reported failures on 500,000 installations.

Jon said: “Over recent years, we 've certainly seen an increase in the failure of manhole covers. Often, outdated specifications can lead to incorrect estimates and spend on products, which can cost the budget holder more in the long run through replacements.

“When investing millions of pounds in surfacing the highway network, particularly along such a busy and economically-important route, it is vital that all elements of the infrastructure - ironwork included - are robust, safe and require minimal maintenance.

“89 per cent of ironwork failures suffer foundation issues and in 44% of cases, the foundation problems are the sole cause of the malfunction. Unite has patented features that minimise the bedding pressure, which allows local authorities to simply fit and forget - saving them a lot of time and money over the years by not having to dig up the roads for repairs and replacements due to failing ironwork.

“Our mission is to take industry and client issues and tackle them innovatively, producing products that solve problems, improve standards and lead the industry in product life. We 're incredibly proud of our Unite series and how its pioneering design, which was a decade in the making, has been backed by its fantastic performance. ”

As part of the county council 's multi-million-pound scheme, the existing carriageway will be widened to provide an additional lane on both motorway off-slip roads, the westbound on-slip road, and the Whiteley Way approach.

A shared-use path for pedestrians and cyclists will also be provided on the western side of Whiteley Way between M27 junction nine and Parkway South roundabout. Works are due to complete in summer 2022.